Australian Standard Heavy-duty Pallet Rack
Product Introduction
The Australian Standard Heavy-Duty Pallet Rack is specifically manufactured to comply with the stringent requirements of AS 4084-2012, ensuring absolute safety, maximum stability in harsh industrial environments, and superior load-bearing capacity. This type of pallet rack is one of the most efficient warehouse storage solutions, widely used in high-capacity warehouses, manufacturing facilities, and large-scale logistics centers.
With its robust design and full compatibility with local standards, Australian Standard Pallet Rack has become a trusted choice for businesses across Australia and New Zealand. It is highly valued not only for its flexibility in installation and long-lasting durability but also for its ability to optimize both static and dynamic warehouse systems. By delivering superior load performance and operational efficiency, it stands out as a reliable heavy-duty pallet rack solution for modern supply chain and warehouse management.
KEY FEATURES OF HEAVY-DUTY PALLET RACK
- Strict compliance with AS 4084-2012: The pallet rack system is fully designed in accordance with the Australian national rack standard, ensuring workplace safety, protecting stored goods, and maintaining superior structural durability.
- High load capacity: Manufactured by an experienced engineering team under strict compliance with safety regulations, the system supports loads of up to 4,000 kg per level. This capacity is suitable for heavy pallets and bulky goods, ensuring safe and reliable warehouse operations.
- Industrial steel structure: Frames and beams are produced using cold-formed steel, providing excellent strength, high load resistance, and consistent performance for warehouse storage and organization.
- Corrosion-resistant finish: The rack system is coated with either durable powder coating or hot-dip galvanization, ensuring resistance to rust, moisture, and adverse industrial conditions.
- Flexible configuration: Available in multiple sizes and layouts to accommodate various warehouse spaces, storage heights, and pallet types.
- Customizable design: With a wide range of dimensions and configurations, the pallet rack system can be tailored to specific warehouse layouts and ceiling heights. This flexibility enables optimization of storage space and efficient adaptation to diverse warehouse management requirements.
MAIN COMPONENTS
FRAME
Composition: The frame consists of uprights, horizontal and diagonal bracings, bolts, spacers, and baseplates. Standard depths are 838.2 mm, 914.4mm, 1000mm, 1066.8 mm, 1100mm, 1219.2 mm.
Standard Cross-Section Dimensions (mm):
- 90 x 67 x 1.8/2.0/2.3
- 100 x 67 x 2.0/2.3/2.5
- 120 x 95 x 2.5/2.75/3.0
Pallet Rack Baseplate: Essential for Stability and Safety
A pallet rack baseplate is a critical component that ensures the strength, stability, and safety of your rack system. Designed to evenly distribute loads across the warehouse floor and anchor the uprights securely to the ground, baseplates not only protect the rack frames but also reinforce the overall structural integrity of the system – minimizing risks and extending durability during heavy-duty storage operations.
Nowadays, pallet rack baseplates are available in four standard types to suit diverse warehouse layouts and installation requirements:
- Stamping Baseplate
- Single-Row Hole Baseplate
- Double-Row Hole Baseplate
- Three-Row Hole Baseplate
Each type offers a specific level of load distribution and stability, making it easier to adapt to different flooring conditions and storage demands. Selecting the right baseplate will optimize rack performance, improve safety standards, and ensure long-term reliability for your warehouse operations.
| Frame Loading Capacity (Tons) | |||
| First Beam Level (m) | Column Specifications | ||
| 90 x 67 x 1.8 (AS90S) | 90 x 67 x 2.0 (AS90U) | 90 x 67 x 2.3 (AS90H) | |
| 1.0 | 8.4 | 13 | 15 |
| 1.4 | 8.4 | 11.8 | 13.8 |
| 1.8 | 8.4 | 10.6 | 12.6 |
| 2.0 | 7.8 | 10 | 12 |
| 2.2 | 7.2 | 9.4 | 11.4 |
| 2.4 | 6.6 | 8.8 | 10.4 |
| 2.6 | 6 | 8.2 | 10.2 |
| First Beam Level (m) | Column Specifications | ||
| 100 x 67 x 2.0 (AS100S) | 100 x 67 x 2.3 (AS100U) | 100 x 67 x 2.5 (AS100H) | |
| 1.0 | 14.4 | 16.4 | 18.4 |
| 1.4 | 13.2 | 15.2 | 17.2 |
| 1.8 | 12 | 14 | 16 |
| 2.0 | 11.4 | 13.4 | 15.3 |
| 2.2 | 10.8 | 12.8 | 14.6 |
| 2.4 | 10.2 | 12.2 | 13.9 |
| 2.6 | 9.6 | 11.6 | 13.2 |
| First Beam Level (m) | Column Specifications | ||
| 120 x 95 x 2.5 (AS120S) | 120 x 95 x 2.75 (AS120U) | 120 x 95 x 3.0 (AS120H) | |
| 1.0 | 20.8 | 24 | 27 |
| 1.4 | 19.4 | 22.5 | 25.5 |
| 1.8 | 18 | 21 | 24 |
| 2.0 | 17.3 | 20.2 | 23.2 |
| 2.2 | 16.6 | 19.4 | 22.4 |
| 2.4 | 15.9 | 18.6 | 21.6 |
| 2.6 | 15.2 | 17.8 | 20.8 |
BOX BEAM
Composition: Standard beams are manufactured from robust steel bars, interconnected by welded column clamps fixed at both ends. Depending on the structural design requirements and load-bearing needs, the beams may incorporate welded steel pipes or specialized steel profiles, ensuring safety, durability, and flexibility during installation.
Length: The standard length L is the dimension between the inner sides of the column clips at both ends of the beam, with a tolerance of ±0.5mm. Standard lengths are 1372mm, 2591mm, 2743mm, 3048mm, 3658mm, 3810mm, 4200mm.
Common Sizes:
- 80×50×1.5
- 90×50×1.5
- 100×50×1.5
- 110×50×1.5
- 120×50×1.5
- 140×50×1.5
- 160×50×1.5
- 160×50×1.8
- 160×50×2.0
Safety Feature:
Beams 80×50 and 100×50 use 3-hook clips, load up to 3T per level. Beams 120×50 and above use 4-hook clips, load up to 4T per level. Consult technical support if load exceeds 4T per level.
| Beam Loading Capacity (Kgs) | ||||||||
| mm | 1372 | 2591 | 2743 | 3048 | 3658 | 3810 | 4200 | |
| Dimension | L/200 | L/200 | L/200 | L/250 | L/250 | L/300 | L/300 | |
| 80×50×1.5 | 3 Pins | 3,781 | 1,520 | 1,356 | 1,098 | 610 | 562 | 386 |
| 90×50×1.5 | 3 Pins | 4,000 | 1,853 | 1,654 | 1,339 | 744 | 686 | 470 |
| 100×50×1.5 | 3 Pins | 4,000 | 2,427 | 2,165 | 1,754 | 974 | 898 | 616 |
| 110×50×1.5 | 4 Pins | 4,000 | 2,748 | 2,559 | 2,073 | 1,151 | 1,061 | 728 |
| 120×50×1.5 | 4 Pins | 4,000 | 2,863 | 2,705 | 2,356 | 1,309 | 1,206 | 827 |
| 140×50×1.5 | 4 Pins | 4,000 | 3,340 | 3,155 | 2,839 | 1,781 | 1,642 | 1,126 |
| 160×50×1.5 | 4 Pins | 4,000 | 3,908 | 3,691 | 3,322 | 2,381 | 2,195 | 1,505 |
| 160×50×1.8 | 4 Pins | 4,000 | 4,000 | 4,000 | 3,898 | 2,794 | 2,576 | 1,766 |
| 160×50×2.0 | 4 Pins | 4,000 | 4,000 | 4,000 | 4,000 | 3,119 | 2,875 | 1,972 |
RACK ACCESSORIES
SYSTEM OPTIONS
- Height, Depth, and Width: Fully customizable based on warehouse layout and loading needs.
- Surface Finish: Standard powder-coated finish/Galvanized
PACKAGING & LOADING
Our packaging and loading process is meticulously designed to ensure each product arrives safe, secure, and ready for installation. Beyond protecting goods in transit, our professional packaging approach helps streamline operations – saving time and reducing the risk of damage during loading and unloading.
WHY CHOOSE BHD VIETNAM RACKING FACTORY?
- Experienced Manufacturer – With years of expertise in the global racking industry, BHD confidently delivers optimized storage solutions tailored to diverse industries.
- Aspiration to Go Global – With a manufacturing facility in Vietnam and distribution warehouses in the United States and Australia, we ensure fast, reliable shipping services that meet the needs of customers worldwide.
- Trusted Partner – BHD is committed to building long-term relationships with clients through professional services, customized racking solutions, and consistent product quality that meets international standards.
- Export-Oriented Focus – We specialize in producing export-grade storage racks, with in-depth knowledge of international logistics, container optimization, and global compliance, helping businesses reduce costs and operate more efficiently.
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